Manufacturing IT
that connects
plant floor to boardroom
From ERP integration to predictive maintenance, we deliver manufacturing technology in hours and days. DAISA maps your OT and IT systems and ships production-ready code before traditional partners finish discovery.
Manufacturing technology,
delivered in days.
ERP Integration (SAP, Oracle, Infor)
Connect production systems, MES, and WMS to SAP S/4HANA, Oracle Cloud, or Infor M3 — with real-time data flows that eliminate manual reconciliation between plant floor and back office.
IoT & Sensor Data Platforms
Build real-time IoT data pipelines from PLCs, SCADA systems, and edge devices into cloud analytics platforms. Monitor equipment health, production rates, and energy consumption in real time.
Predictive Maintenance Systems
ML models trained on your sensor data to predict equipment failures before they cause downtime — integrated with your CMMS for automated work order generation.
Supply Chain Optimization
Demand-driven supply planning, supplier portal automation, and real-time supply chain visibility dashboards that reduce stockouts, cut excess inventory, and shorten lead times.
Quality Management (QMS)
Automated quality data collection, SPC charting, CAPA workflow automation, and integration with regulatory reporting systems — reducing QA labor while improving defect detection.
OEE & Production Dashboards
Real-time Overall Equipment Effectiveness dashboards, production throughput monitoring, shift performance tracking, and downtime root-cause analysis — visible on the plant floor and in the boardroom.
We know exactly what breaks
in manufacturing technology.
Plant Floor to Back Office Data Gap
The Problems
Production data from the MES never makes it to the ERP in real time — plant managers and finance are working from different numbers, sometimes days apart
Manual data entry between systems creates errors that distort cost accounting, inventory valuation, and production reporting
Custom integrations built years ago break when either system updates, creating IT emergencies that halt production reporting
No single view of production performance, labor cost, and material usage by job, shift, or product line
▸ How We Deliver It
DAISA builds real-time integration layers between your MES, WMS, ERP, and analytics tools — using event-driven architectures that propagate production data to every system the moment it's captured. No more daily exports, no more reconciliation.
Unplanned Downtime & Maintenance Costs
The Problems
Reactive maintenance is costing 3–5x more than planned maintenance — but without sensor data analytics, there's no way to predict failures before they happen
Work orders are created after breakdowns, not before — equipment fails during peak production and there's no early warning system
CMMS data is largely historical — maintenance teams know what broke last quarter but have no predictive visibility into what will break next week
Energy consumption spikes caused by equipment degradation go undetected until the utility bill arrives
▸ How We Deliver It
DAISA builds predictive maintenance pipelines that collect sensor data from your equipment, train ML models on your historical failure patterns, and automatically generate work orders in your CMMS when anomalies are detected — shifting your maintenance program from reactive to predictive.
Supply Chain Visibility & Demand Planning
The Problems
Demand forecasting is done in spreadsheets based on last year's sales — no integration with market signals, customer order patterns, or seasonality models
Supplier visibility stops at the PO — no real-time tracking of inbound shipments, supplier capacity, or component availability across the tier-2 supply chain
Safety stock calculations are manual and rarely updated — either you're sitting on excess inventory or facing stockouts at the worst possible moment
Supply disruptions (single-source components, geography-concentrated suppliers) aren't identified until they become production stoppages
▸ How We Deliver It
DAISA builds demand-driven supply planning systems with ML forecasting, real-time supplier portals, and multi-echelon inventory optimization — integrated with your ERP and providing live supply chain visibility from raw material through finished goods.
Cloud Nerd + DAISA — how it works
We're an IT consulting firm — real experts who specialize in your exact tech stack. We scope the engagement, define what needs to be built, and stay accountable for the outcome. Think of us as the senior consultant who actually knows your tools and never disappears after the kickoff call.
DAISA is our proprietary AI platform — six specialized agents that automate the full software development lifecycle. While a traditional firm bills 6 consultants for months of work, DAISA's agents run in parallel around the clock: analyzing requirements, designing architecture, writing production code, running tests, reviewing quality, and deploying — in hours or days.
The expertise of a senior consulting team, delivered at AI speed. You get real strategy (from us) and real code (from DAISA) — with two human approval checkpoints before anything ships. No black box, no surprises. Just outcomes, in days instead of months.
How Cloud Nerd delivers
across your whole organization.
Real-time OEE and predictive maintenance
Live dashboards showing OEE, downtime causes, and shift performance across every line
Predictive maintenance alerts before equipment fails — not after
Work order automation connected directly to CMMS
Integrate legacy OT with modern IT
Bridge PLCs, SCADA, and MES systems to cloud analytics without ripping out OT infrastructure
Edge computing and IoT data pipelines built to your plant's specific protocol mix
Full architecture review before any code touches production systems
ML-driven demand planning and supplier visibility
Demand forecasting models that factor in order history, seasonality, and market signals
Real-time supplier portal with inbound shipment tracking and capacity visibility
Multi-echelon inventory optimization that cuts safety stock without risking stockouts
Real-time cost visibility by job, plant, and shift
Automated cost accounting from production systems to ERP — no manual reconciliation
Real-time contribution margin by product, customer, and plant
60–80% less than SAP or Oracle implementation partners for the same integration scope
There is exactly one
thing we will not do.
Everything else we ship — fast, owned by your team, with senior engineers on the call. Here is the single exception.
You need a full S/4HANA migration with hundreds of consultants on-site for 18+ months.
Pick Accenture, IBM, or a top-tier SAP partner. That delivery model exists for ERP transformations.
You want a managed OT cybersecurity program with 24/7 SOC for your industrial control systems.
Pick Dragos, Claroty, or a specialized OT MSSP. We build, they monitor.
You want long-term outsourced operation of your MES and ERP systems.
Pick a traditional MSP. We deliver code your engineering team owns and operates.
Everything else? Let’s build it.
Ready to connect your plant floor to your bottom line?
Book a 30-minute strategy call. We will map your OT and IT architecture, identify the highest-impact integration, and show you exactly what we would build first. No pitch deck, just specifics.